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Acme Industrial Control Transformer
Acme's
product offers a full line of applications, from commercial general
power distribution and high harmonic conditions to specific industrial
motor drive/factory automation systems, to low voltage landscape
lighting applications. All of Acme products are designed, constructed
and rated in to meet or exceed the standards established UL, CSA CE,
NEMA, ANSI and IEEE. Acme Electric Corporation was founded in 1917 in
Cleveland, Ohio. Since that time, Acme has been a leader in supplying
power conversion equipment to the electrical and electronic markets. Dry
type distribution transformers have been a central part of the Acme
product line for over sixty years.
Industrial control transformers are used to reduce supply to 230 V or
lower for the operation of electromagnetic devices such as contactors,
solenoids, relays, and timers. They are designed to accommodate the
momentary current inrush caused when electromagnetic components are
energized without sacrificing secondary voltage stability beyond
practical limits.
To make the proper transformer selection, the load must be completely
analyzed. . . which involves every electrically energized
component in the control circuit. All electromagnetic control devices
have two current requirements; the first to energize the coil; the
second to maintain the contact for a definite period of time. The
initial energizing of the coil, which takes 5 to 20 milliseconds,
requires many times more current than normal. This is referred to as
volt-ampere inrush . . . which is immediately followed by the sealed
volt-amperes — the amount of current required to hold the contact in the
circuit.
TA Series Open Core & Coil
Industrial Control Transformers
Industrial control transformers are used to reduce supply voltages to
230 V or lower for the operation of electromagnetic devices such as
contactors, solenoids, relays, and timers. They are especially designed
to accommodate the momentary current inrush caused when electromagnetic
components are energized . . . without sacrificing secondary voltage
stability beyond practical limits. Acme Industrial Control Transformers
are dry-type, step-down transformers with the secondary control circuit
isolated from the primary line circuit
to assure maximum safety. Voltage regulation of Acme Industrial Control
Transformers exceeds standards recommended by the National Electrical
Manufacturers Association. Secondary circuit voltage drop between
no-load and momentary overload remains exceptionally low. This excellent
secondary circuit voltage regulation assures reliable operation of
electromagnetic components and may permit the use of a smaller and less
expensive industrial control transformer.
FEATURES
■ Constructed with high quality silicon steel lamination to minimize
core losses and increase efficiency.
■ Designs incorporate precision wound coils for improved regulation.
■ Primary fuse blocks and secondary fuse kits available and easily
adaptable.
■ Series-parallel connecting links save wiring and labor costs.
■ Sturdy phenolic terminal panel protects the coil from foreign objects
and mechanical damage.
■ Copper windings on all groups.
■ 130°C Insulation class. 80°C temperature rise.
■ Wire retention on both primary and secondary terminals.
■ Mounting plate adapts to various mounting dimensions.
■ Voltage regulation exceeds NEMA requirements.
■ UL Listed, CSA Certified.
■ Attractive finish, nameplate, and design features
enhance the end product.


Primary Fuse Kit with Snap-on Jumper Link
Connections
Secondary Fuse Block

Secondary Fuse Clips
Integrally Mounted Fuse Blocks
Acme Industrial Control Transformers Meet or Exceed
UL,CSA,NEMA & ANSI
Acme Industrial Control Transformers 50 through 5000 VA are UL Listed,
File E79947 and CSA certified, File 7357.
Laminations — High-permeability silicon steel continuously
annealed to minimize core losses. Magnet Wire—Copper magnet wire is
coated with high temperature-resisting insulating film. Coils —
Precision wound by machine; total turns per coil automatically counted.
Mounting— Heavy steel mounting plates add strength to core
construction and provide firm mounting, slotted to facilitate
installation.
Terminal Boards — Sturdy phenolic terminal boards.
Sizing Primary Fuses:
Primary Amps < 2, fuse size is 300% of rated primary current.
Primary Amps 2< 9, fuse size is 167% of rated primary current.
Primary Amps > 9, fuse size is 125% of rated primary current.
Sizing Secondary Fuses:
Secondary Amps < 9, fuse size is 167% of rated secondary current.
Secondary Amps > 9, fuse size is 125% of rated secondary current.
TA Series Primary Fuse Kits
Instructions for TA Series Primary Fuse Kit Type PL-112706 &
PL-112707: Using 2 Class CC Dual Element Fuses (3000-5000 VA) Type
PL-112700 Through PL-112705: Using 2 Class CC Dual Element Fuses (not
supplied)
■ Meets NEC Article 450 and UL-508 requirements.
■ For use with class “CC” fuses.
■ Eliminates remote mounting of primary over current protection.
■ Covered by Acme Electric 10-year limited warranty.
Field installation is fast and easy. Simply loosen the mounting hardware
slide the bracket over the transformer and
re-tighten the mounting hardware. Make the proper connections with the
factory furnished jumpers and your unit is ready
for operation.
Instructions for TA Series Primary Fuse Kit
Type PL-112706 & PL-112707: Using 2 Class CC Dual Element Fuses
(3000-5000 VA)
1. To mount the primary fuse kit bracket, remove the two 1/4" (.64 cm)
sheet metal screws on the terminal panel on the
primary (H side) of the transformer.
2. Place the slots in the fuse kit mounting bracket over the holes in
the terminal and mounting bracket. To secure the fuse kit, reinsert the
two 1/4" (.64 cm) sheet metal screws and tighten securely.
3. Tighten all mounting screws securely–this will secure the mounting
bracket.
4. Attach the female quick connect of the jumpers supplied with the fuse
kit to male quick connects on the right side of the fuse blocks – one
jumper to each of the blocks.
5. Connect the ring terminal of the jumpers to the appropriate screw
terminals of the transformers primary (H side). Refer to the transformer
name plate for proper terminal connections.
6. Connect primary supply line leads to the screw terminals on the left
side of the block –one line lead to each of the fuse blocks.
TA Series Secondary Fuse Kits
Type PL-112600, 601, 602: Use Dual Element Slow-Blow Fuse
■ Mount secondary fuse clips on terminals X1 and F or F1 using the
screws supplied with the transformer.
■ Connect secondary load lines to terminals X2 and F or F2.
■ Use dual-element slow-blowing fuses such as Bussmann MFG., Fusetron
Type FNM, Littelfuse or Shawmut (not supplied with fuse kits)
.TA Series Instructions for Secondary Fuse Kit
Type PL-112603: use dual element slow-blow fuse 13/32" x 1-1/2" (1.0
x 3.8 cm)
1. To attach secondary fuse kit PL-112603 to primary fuse kits PL-112700
thru PL-112707 snap the secondary single
pole fuse block onto the unlabeled side of the primary double pole fuse
block.
2. Install the fuse kits as instructed under the primary fuse kit.
3. Select the appropriate pair of jumpers for making the connections
between the secondary fuse block and the
secondary (X-side) of the transformer.
4. Connect the female quick-connect of the jumpers supplied to one of
the male quick-connects of the secondary fuse block - one jumper to each
end of the fuse block.
5. Connect the ring terminal of the jumpers supplied to screw terminals
X1 and F or F1 on the secondary
(X-side) of the transformer.
6. Connect secondary load lines to terminals X2 and F or F2.
Jumper Link Connections
Group A Series: 240 V parallel: 120 V
Group B Series: 480 V parallel: 240 V
Group F series: 230 V parallel: 115 V
Group I Series: 24 V parallel: 12 V
Group J Series: 480 V & 240 V: 240 V & 120 V
Group K Series: 240 V: 120 V
Exception: 150 VA transformer TA-2-32404 does not have
quick connect terminals.
TB
Series Open Core & Coil Industrial Control Transformers
Acme’s TB Series Industrial Control Transformers are especially designed
to accommodate the momentary current inrush caused when electromagnetic
components are energized. . . without sacrificing secondary voltage
stability beyond practical limits.
Acme’s TB Series transformers are dry-type, step-down transformers with
the secondary control circuit isolated from the primary line circuit to
assure maximum safety. Voltage regulation of Acme’s TB Series
transformers exceeds standards recommended by the National Electrical
Manufacturers Association. Secondary circuit voltage drop between
no-load and momentary overload remains exceptionally low. This excellent
secondary circuit voltage regulation assures reliable operation of
electromagnetic components and may permit the use of a smaller and less
expensive industrial control transformer.
FEATURES & BENEFITS
■ 600 volt class and below.
■ 50–1000 VA, 50/60 Hz.
■ 80°C temperature rise, 130°C insulation class.
■ Constructed with high quality silicon steel lamination to minimize
core losses and increase efficiency.
■ Designs incorporate precision split bobbin wound coils for improved
regulation.
■ Primary fuse blocks and secondary fuse kits available and easily
adaptable.
■ Series-parallel connecting links save wiring and labor costs.
■ Terminal blocks allow full access for ring terminals for easy
installation even with solid strand conductors.
■ Integrally molded terminal blocks with isolation barriers to prevent
arc over.
■ Footprint matches TA Series for easy interchangeability.
■ Copper windings on all groups.
■ Heavy gauge steel mounting plate adapts to various mounting
dimensions.
■ Voltage regulation exceeds NEMA requirements.
■ UL Listed and CSA Certified.
■ Meets or exceeds UL, CSA, NEMA, ANSI and OSHA Standards.
■ Ten-year limited warranty.
APPLICATIONS
■ Motor Starters
■ Contactors
■ Solenoids
■ Timer Circuits
■ Relays
■ Control Panels
■ Robotics
TB Series Primary Fuse Kits
Type PL-112700 Through PL-112705: Using 2 Class CC Dual Element Fuses
(not supplied)
Meets NEC Article 450 and UL-508 requirements.
■ For use with class “CC” fuses.
■ Eliminates remote mounting of primary over current protection.
■ Covered by Acme Electric 10- year limited warranty. Field installation
is fast and easy. Simply loosen
the mounting hardware (Fig. 1), slide the bracket over the transformer
and re-tighten the mounting
hardware. Make the proper connections with the factory furnished jumpers
(Fig. 2) and your unit is
ready for operation.
figure 1
figure 2
TB Series Secondary Fuse Kits
Type PL-79924, PL-79930, & PL-79931: Use Dual Element Slow-Blow Fuse
NEW
Catalog Number VA
Type
PL-79924*
50-1000 1/4” x 1-1/4”
PL-79930
50-350 13/32” x 1-1/2”
PL-79931
500-1000 13/32” x 1-1/2”
■ Mount secondary fuse clips on terminals X1 and F or F1 using the
screws supplied with the transformer.
■ Connect secondary load lines to terminals X2 and F or F2. Use Jumper
Link to connect F1 and F2.
■ Use dual-element slow-blowing fuses such as Bussmann MFG., Fusetron
Type FNM, Littelfuse or Ferraz Shawmut
(not supplied with fuse kits).
* PL-79924: Use fuse kit on all transformers except 750 & 1000 VA with
24 volt secondary.

Secondary Fuse Kit
Instructions for TB Series Secondary Fuse Kit
Type PL-112603: use dual element slow-blow fuse 13/32" x 1-1/2" (1.0
x 3.8 cm)
1. To attach secondary fuse kit PL -112603 to primary fuse kits
PL-112700 thru PL-112705 snap the secondary single pole fuse block onto
the unlabeled side of the primary double pole fuse block. (See Figure 1)
2. Install the fuse kits as instructed under the primary fuse kit.
3. Select the appropriate pair of jumpers for making the connections
between the secondary fuse block and the secondary (X-side) of the
transformer.
4. Connect the female quick-connect of the jumpers supplied to one of
the male quick connects of the secondary fuse block - one jumper to each
end of the fuse block. (See Figure 2)
5. Connect the ring terminal of the jumpers supplied to screw terminals
X1 and F or F1 on the secondary (X-side) of the transformer.
6. Connect secondary load lines to terminals X2 and F or F2.

FiGURE 1
FIGURE 2
Selection Charts
GROUP A
120 X 240 PRIMARY VOLTS-24 SECONDARY VOLTS-10, 50/60 Hz
| KVA RATING |
CATALOG NO. |
| 50 |
TB-81141 |
| 75 |
TB-81142 |
| 100 |
TB-81143 |
| 150 |
TB-81144 |
| 250 |
TB-81146 |
| 350 |
TB-81148 |
| 500 |
TB-81149 |
| 750 |
TB-81150 |
| 1000 |
TB-81151 |
GROUP B
240 X 480, 230 X 460, 220 X 440 PRIMARY VOTS-120/115/110 SECONDARY
VOLTS-10, 50/60 Hz
| KVA RATING |
CATALOG NO. |
| 50 |
TB-81210 |
| 75 |
TB-81201 |
| 100 |
TB-81211 |
| 150 |
TB-81212 |
| 250 |
TB-81213 |
| 300 |
TB-81200 |
| 350 |
TB-81214 |
| 500 |
TB-81215 |
| 750 |
TB-81216 |
| 1000 |
TB-81217 |
| 1500 |
TA-81218 |
| 2000 |
TA-81219 |
| 3000 |
TA-81220 |
| 5000 |
TA-81221 |
GROUP C
240/480/600, 230/460/575, 220/440/550 PRIMARY VOLTS-120/100, 115/95,
110/90 SECONDARY VOLTS-10, 50/60 Hz
| KVA RATING |
CATALOG NO. |
| 50 |
TB-81000 |
| 75 |
TB-81009 |
| 100 |
TB-81001 |
| 150 |
TB-81002 |
| 250 |
TB-81003 |
| 300 |
TB-81020 |
| 350 |
TB-81004 |
| 500 |
TB-81005 |
| 750 |
TB-81006 |
| 1000 |
TB-81007 |
| 1500 |
TA-81008 |
| 2000 |
TA-53029 |
| 3000 |
TA-53930 |
| 5000 |
TA-53931 |
GROUP D
208/240/277/ 380/480 PRIMARY VOLTS-24 SECONDARY VOLTS-10, 50/60 Hz
| KVA RATING |
CATALOG NO. |
| 50 |
TB-81321 |
| 75 |
TB-81322 |
| 100 |
TB-81323 |
| 150 |
TB-81324 |
| 250 |
TB-81325 |
| 350 |
TB-81326 |
| 500 |
TB-81327 |
| 750 |
TB-81328 |
| 1000 |
TB-81329 |
GROUP E
208/277/380 PRIMARY VOLTS-115/95 SECONDARY VOLTS-10, 50/60 Hz
| KVA RATING |
CATALOG NO. |
| 50 |
TB-81301 |
| 75 |
TB-81302 |
| 100 |
TB-81303 |
| 150 |
TB-81304 |
| 250 |
TB-81305 |
| 350 |
TB-81306 |
| 500 |
TB-81307 |
| 750 |
TB-81308 |
| 1000 |
TB-81309 |
GROUP F
380/440/550/600 PRIMARY VOLTS-115/230 SECONDARY VOLTS-10, 50/60 Hz
| KVA RATING |
CATALOG NO. |
| 50 |
TA-2-54535 |
| 100 |
TA-2-54536 |
| 150 |
TA-2-54537 |
| 250 |
TA-2-54538 |
| 350 |
TA-2-81197 |
| 500 |
TA-2-54539 |
| 750 |
TA-2-81240 |
| 1000 |
TA-2-81241 |
GROUP G
240/416/480/600; 230/400/460/575; 220/380/440/550; 208/500 PRIMARY
VOLTS
99/120/130; 95/115/125; 91/110/120; 85/100/110 SECONDARY VOLTS-10, 50/60
Hz
| KVA RATING |
CATALOG NO. |
| 50 |
TB-32403 |
| 150 |
TB-32404 |
| 250 |
TB-32405 |
| 350 |
TB-32669 |
| 500 |
TB-32406 |
| 750 |
TB-54523 |
| 1000 |
TB-54524 |
| 1500 |
TB-54525 |
| 2000 |
TB-81202 |
| 3000 |
TB-81203 |
| 5000 |
TA-81205 |
GROUP H
208/230/460 PRIMARY VOLTS-115 SECONDARY VOLTS-10, 50/60 Hz
| KVA RATING |
CATALOG NO. |
| 50 |
TB-69300 |
| 100 |
TB-69301 |
| 150 |
TB-69302 |
| 250 |
TB-69303 |
| 350 |
TB-69304 |
| 500 |
TB-69305 |
| 750 |
TB-69306 |
| 1000 |
TB-69307 |
GROUP I
600 PRIMARY VOLTS-12/24 SECONDARY VOLTS-10, 60 Hz
| KVA RATING |
CATALOG NO. |
| 50 |
TA-83300 |
| 100 |
TA-83301 |
| 150 |
TA-83302 |
| 250 |
TA-83303 |
| 500 |
TA-83304 |
| 750 |
TA-83305 |
| 1000 |
TA-83306 |
GROUP J
240X 480 PRIMARY VOLTS-120/240 SECONDARY VOLTS-10, 60 Hz
| KVA RATING |
CATALOG NO. |
| 50 |
TB-83210 |
| 100 |
TB-83212 |
| 150 |
TB-83213 |
| 250 |
TB-83215 |
| 500 |
TB-83218 |
| 750 |
TB-83219 |
| 1000 |
TB-83220 |
| 1500 |
TB-83221 |
| 2000 |
TB-83222 |
| 3000 |
TB-83223 |
| 5000 |
TB-83224 |
GROUP K
600 PRIMARY VOLTS-120/240 SECONDARY VOLTS-10, 60 Hz
| KVA RATING |
CATALOG NO. |
| 50 |
TA-83310 |
| 100 |
TA-83311 |
| 150 |
TA-83312 |
| 250 |
TA-83313 |
| 500 |
TA-83314 |
| 750 |
TA-83315 |
| 1000 |
TA-83316 |
Industrial
Control Transformers for Harsh Environments
Designed for Control Panels where Internal
Installation of Control Transformers is prohibited.
Some specifications require installation of large control
transformers, usually 1000 to 5000 VA outside the control cabinet. This
means the transformer must be in a sheet metal enclosure instead of the
usual open core and coil construction method. Acme meets this need by
providing all of the power, protection, regulation and performance of
our standard industrial control transformers in one UL -3R enclosure.
These transformers are wound with copper magnet wire, deliver full
nameplate capacity, and provide the high regulation required in control
applications.
Voltage combinations available are: 240 x 480V primary, 120V secondary
and 240/480/600V primary, 120/100V secondary. Ratings available are
1000, 2000, 3000 and 5000 VA. All units are UL listed, CSA certified,
and covered by Acme’s exclusive 10-year limited warranty.
FEATURES
■ Fully encapsulated and enclosed.
■ 55° C temperature rise, 155°C insulation.
■ Copper windings.
■ 1000, 2000, 3000, 5000 and 10000 VA sizes.
■ Voltage regulation exceeds NEMA requirements.
■ UL and UL-3R listed.
■ CSA certified.
■ 10-year limited warranty.
GROUP L
240 X 480 PRIMARY VOLTS-120 SECONDARY VOLTS-10, 50/60 Hz
| KVA RATING |
CATALOG NO. |
| 1000 |
T-1-81217 |
| 2000 |
T-1-81219 |
| 3000 |
T-1-81220 |
| 5000 |
T-1-81221 |
| 10000 |
T-1-81223 |
GROUP L
240/480/600 PRIMARY VOLTS-120/100 SECONDARY VOLTS-10, 50/60 Hz
| KVA RATING |
CATALOG NO. |
| 2000 |
T-1-53929 |
| 3000 |
T-1-53930 |
| 5000 |
T-1-53931 |
Power Transformer Information:
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