Transformer Phase

In electrical engineering, single-phase electric power refers to the distribution of electric power using a system in which all the voltages of the supply vary in unison. Single-phase distribution is used when loads are mostly lighting and heating, with few large electric motors.

The generation of AC electric power is commonly three phase, in which the waveforms of three supply conductors are offset from one another by 120°. Standard frequencies are either 50 or 60 Hz.

A single-phase load may be powered from a three-phase distribution system either by connection between a phase and neutral [120 V or 220 V], or by connecting the load between two phases [120 V and 120 V, the total being 240 V or 220 V and 220 V, the total being 440 V]. The load device must be designed for the voltage in each case.

For example, in places using a 415 volt 3 phase system, the phase-to-neutral voltage is 240 volts, allowing lighting to be connected phase-to ground and motors to be connected to all three phases.

In North America, a typical three-phase system will have 208 volts between the phases and 120 volts between phase and ground. If heating equipment designed for the 240-volt three-wire single phase system is connected to two phases of a 208 volt supply, it will only produce 75% of its rated heating effect. Single-phase motors may have taps to allow their use on either 208 V or 240 V supplies.

On higher voltage systems (kilovolts) where a single phase transformer is in use to supply a low voltage system the method of splitting seems to vary by country. In North America the primary of the step-down transformer is wired across a single high voltage feed wire and ground, at least for smaller supplies . In Britain the step-down primary is wired phase-phase.

Single-phase loads may be connected to a three-phase system, either by connecting across two live conductors (a phase-to-phase connection), or by connecting between a phase conductor and the system neutral, which is either connected to the center of the Y (star) secondary winding of the supply transformer, or is connected to the center of one winding of a delta transformer. Single-phase loads should be distributed evenly between the phases of the three-phase system for efficient use of the supply transformer and supply conductors.

The line-to-line voltage of a three-phase system is 3 times the line to neutral voltage. Where the line-to-neutral voltage is a standard utilization voltage, (for example in a 240 V/415 V system) individual single-phase utility customers or loads may each be connected to a different phase of the supply. Where the line-to-neutral voltage is not a common utilization voltage, for example in a 347/600 V system, single-phase loads must be supplied by individual step-down transformers. In multiple-unit residential buildings in North America, lighting and convenience outlets can be connected line-to-neutral to give the 120 V distribution voltage (115V utilization voltage), and high-power loads such as cooking equipment, space heating, water heaters, or air conditioning can be connected across two phases to give 208 V. This practice is common enough that 208 V single-phase equipment is readily available in North America. Attempts to use the more common 120/240 V equipment intended for three-wire single-phase distribution may result in poor performance since 240 V heating equipment will only produce 75% of its rating when operated at 208 V.

No arrangement of transformers can convert a single-phase load into a balanced load on a polyphase system. Single-phase power distribution is used especially in rural areas, where the cost of a three-phase distribution network is high and motor loads are small and uncommon. Two phase power, meaning the simultaneous provision of sine wave and cosine wave electricity (that is, 90 degrees out of phase) is no longer widely used. But some people incorrectly describe split single phase services as "two phase", when in fact such services are really still single phase power.

Three-phase is a common method of electric power transmission. It is a type of system used to power motors and many other devices. Three phase systems may or may not have a neutral wire. A neutral wire allows the three phase system to use a higher voltage while still supporting lower voltage single phase appliances. In high voltage distribution situations it is common not to have a neutral wire as the loads can simply be connected between phases (phase-phase connection).

Three phase has properties that make it very desirable in electric power systems. Firstly the phase currents tend to cancel one another (summing to zero in the case of a linear balanced load). This makes it possible to eliminate the neutral conductor on some lines. Secondly power transfer into a linear balanced load is constant, which helps to reduce generator and motor vibrations. Finally, three-phase systems can produce a magnetic field that rotates in a specified direction, which simplifies the design of electric motors. Three is the lowest phase order to exhibit all of these properties. Most domestic loads are single phase. Generally three phase power either does not enter domestic houses at all, or where it does, it is split out at the main distribution board. The three phases are typically indicated by colors which vary by country.

Occasionally the advantages of three-phase motors make it worthwhile to convert single-phase power to three phase. Small customers, such as residential or farm properties may not have access to a three-phase supply, or may not want to pay for the extra cost of a three-phase service, but may still wish to use three-phase equipment. Such converters may also allow the frequency to be varied allowing speed control. Some locomotives are moving to multi-phase motors driven by such systems even though the incoming supply to a locomotive is nearly always either DC or single phase AC.

Because single-phase power is interrupted at each moment that the voltage crosses zero but three-phase delivers power continuously, any such converter must have a way to store energy for the necessary fraction of a second.

One method for using three-phase equipment on a single-phase supply is with a rotary phase converter, essentially a three-phase motor with special starting arrangements and power factor correction that produces balanced three-phase power. When properly designed these rotary converters can allow satisfactory operation of three-phase equipment such as machine tools on a single phase supply. In such a device, the energy storage is performed by the mechanical inertia (flywheel effect) of the rotating components.

A second method that was popular in the 1940s and 50s was a method that was called the transformer method. In that time period capacitors were more expensive relative to transformers. So an autotransformer was used to apply more power through fewer capacitors. This method performs well and does have supporters, even today. The usage of the name transformer method separated it from another common method, the static converter, as both methods have no moving parts, which separates them from the rotary converters.

Another method often attempted is with a device referred to as a static phase converter. This method of running three phase equipment is commonly attempted with motor loads though it only supplies  power and can cause the motor loads to run hot and in some cases overheat. This method will not work when any circuitry is involved such as cnc devices, or in induction and rectifier type loads.

Some devices are made which create an imitation three-phase from three-wire single phase supplies. This is done by creating a third "subphase" between the two live conductors, resulting in a phase separation of 180° − 90° = 90°. Many three-phase devices will run on this configuration, but at lower efficiency.

 Power Transformer Information:

 Power Transformer Manufacturer

• ACME Transformers - With Acme Electric being in business over 80 years, they have always believed in offering there customers superior service, quality and technical expertise in the transformer market.
• AMVECO Transformers - AMVECO designs and manufactures toroids transformers, current transformers, and auto transformers. Most AMVECO products are custom designed utilizing their state-of-art proprietary CAD programs.  The AMVECO engineers can quickly generate designs in a matter of hours, if needed.
• Federal Pacific Transformers -  Federal Pacific is a division of Electro- Mechanical Corporation, a privately held, American owned company founded in 1958. Federal pacific offers dry-type transformers from .050 KVA through 10,000 KVA single and three phase, up to 34.5 KV, 150 KV BIL with UL approval through 15 KV.
• Marcus Transformer - Ever since they opened their doors for business a half a century ago, they have been a leader in innovative transformer design. As a family-owned company they are proud of the reputation they have earned for making quality-built transformers that deliver exceptional performance and savings.
• Hammond Transformers -  Hammond Manufacturing was founded in 1917 in Guelph, Ontario, Canada. In the last 3 decades it has expanded to the US and the international markets offering many types of power transformers. 
• TEMCo Transformers - TEMCo Transformer, a family-owned business which has been manufacturing and distributing electrical products since 1968. They focus on transformers that significantly reduce power consumption over 30 percent compared to competitive makes.
• GE Transformers - GE has been a key player in the energy industry for more than a century.  Since the installation of their first steam turbine in 1901. They have become number one provider of high-technology power generation and distribution equipment.
• Jefferson Electric Transformers - Jefferson Electric has been a pioneer and innovator of magnetic products since 1915. Jefferson broad line of dry-type transformers are backed by quality assurance systems so stringent that each and every unit gets thoroughly tested before it goes out there door.
• More power transformer brands - Check out more companies by clinking this link.

 Power Transformer Types

• Distribution Transformers - Distribution transformers are generally used in electrical power distribution and transmission power. This class of transformer has the highest power, or volt-ampere ratings. and the highest continuous  voltage rating.
• Substation Transformers - Substation Transformers are large devices which usually weigh tens of thousands of pounds.   They are filled with tens of thousands of gallons of heat transfer fluid.  Although they are typically 99.8% efficient in the transforming of electricity from one voltage to another, processing hundreds of Mega Volts-Amps of electricity force the liberation of hundreds of BTUs per second.
• Medical Grade Isolation
   Transformer - Medical Grade Transformers generally refer to the transformers used in medical devices as well as hospital, biomedical and patient care equipment. There are a number of strict safety rules, guidelines and laws governing the design, construction and the test of these transformers.
• Drive Isolation Transformer - They are used to isolate a drive from a main power line to prevent the transmission of harmonics that the drives produce back into the power line.  They stop drive harmonics from disrupting computers and other sensitive equipment.
• Toroidal Transformers - Toroidal Transformers are more efficient than the cheaper laminated EI types of similar power level. Some of the advantages are smaller size, lower weight, less mechanical hum, (making them superior in audio amplifier), low-off-load loss.

 Power Transformer Types

• Step-Up Transformers - A Step-Up Transformer is one whose secondary voltage is greater than its primary voltage.  This kind of transformer "steps up" the voltage applied to it. -
• Step-Down Transformers - A Step-Down Transformer is  designed to reduce voltage from primary to secondary.  They can range from sizes from .05 KVA to 500 KVA
• Isolation Transformers - An Isolation Transformer is a device that transfers energy from the alternating current (AC) supply to an electrical or electronic load.  It isolates the windings to prevent transmitting certain types of harmonics.
• Buck Boost Transformers - Buck Boost Transformers make small adjustments to the incoming voltage. They are often used to change voltage from 208v to 240v for lighting applications.  Major advantages of Buck boost transformers include; low cost, compact size and light weight. 
• High Voltage Transformer - There are many different types of voltage transformers. A High Voltage Transformer operates with high voltages. Typically, these voltage transformers are used in power transmission applications, where voltages are high enough to present a safety hazard.
• Medium Voltage Transformers - A Medium Voltage Transformer can be connected directly to a primary distribution circuit and generally has the most load diversity. These voltage transformers have installation practices that are generally in accordance with application recommendations from the Institute of Electrical and Electronic Engineers (IEEE).
• Low Voltage Transformers - A Low Voltage Transformer is an electrical device that transforms 120 volts (line voltage) into 12 volts or 24 volts (low voltage). Some uses for low voltage transformer are in landscaping lighting.
• Single Phase Transformers - In electrical engineering, single-phase electric power refers to the distribution of electric power using a system in which all the voltages of the supply vary in unison. Single-phase distribution is used when loads are mostly lighting and heating, with few large electric motors.
• Three Phase Transformers - Three Phase Transformers must have 3 coils or windings connected in the proper sequence in order to match the incoming power and therefore transform the power company voltage to the level of voltage needed while maintaining the proper phasing or polarity.
• Custom Transformers - Custom Transformers are designed for a certain performance specifications and size requirements.  The company works with your engineering specification. 
• Industrial Control Transformers - Industrial Control Transformers are used to convert the available supply voltage to the required voltage to supply industrial control circuits and motor control loads.
• Pad Mounted Transformers - Pad Mounted Transformers are usually single phase, or three phase, and used where safety is a main concern. Typical applications; restaurant, commercial building, shopping mall, institutional. 
• Pole Mounted Transformers - Pole Mounted Transformers are used for distribution in areas with overhead primary lines. Outside a typical house one can see one of these devices mounted on the top of an electrical pole.
• Oil Filled Transformers - Oil Filled Transformers are transformers that use insulating oil as insulating materials.  The oil helps cool the transformer. Because it also provides part of the electrical insulation between internal live parts, transformer oil must remain stable at high temperatures over an extended period.
• Dry Type Transformers - Dry-Type Transformers are available for voltages up through 34.5 kV (although the most common upper limit is 15) and KVA ratings up through 10,000 (with 5000 as the usual limit). Dry-type use air as a coolant, lowering health and environmentally concerns.
• Auto Transformers - An Autotransformer is an electrical transformer with only one winding. The winding has at least three electrical connection points called taps. Autotransformers are frequently used in power applications to interconnect systems operating at different voltage classes, for example 138 kV to 66 kV for transmission. Another application is in industry to adapt machinery built for 480 V supplies to operate on the local 600 V supply.
• More power transformer types - Read further about additional transformer types and their uses.

 Power Transformer Term Definitions

• Electrical Transformers - Electrical Transformers are devices used to raise or lower the voltage of alternating current. For instance, power is transported over long distance in high voltage power lines and then transformers lower the voltage so that the power can be used by a business or household.
• Isolating Transformers - An Isolating Transformer is a transformer, often with symmetrical windings, which is used to decouple two circuits.  An Isolation transformer allows an AC signal or power to be taken from one device and fed into another without electrically connecting the two circuits. Isolation transformers block transmission of DC signals from one circuit to the other, but allow AC signals to pass. 
• Transmission Power Lines - A Transmission Line is the material medium or structure that forms all or part of a path from one place to another for directing the transmission of energy, such as electromagnetic or acoustic waves as well as electric power transmission. Components of transmission lines include wires, coaxial cables,  dielectric slabs, option fibers, electric power lines, and waveguides.
• Transformer Voltage - The measure of the amount of force on a unit charge because of the surrounding charge.
• Transformer Phase - Most transformer are either single phase or three phase.
• Transformer Frequency - The transformer cannot change the frequency of the supply. If the supply is 60 hertz, the output will also be 60 hertz.
• Transformer K Factor - Some transformers are now being offered with a k-factor rating. This measure the transformer's ability to withstand the heating effects of non-sinusoidal harmonic currents produced by much of today's electronic equipment and certain electrical equipment.
• Primary Voltage - The coil winding that is directly connected to the input power.
• Secondary Voltage - The coil winding  supplying the output voltage.
• Harmonic Cancellation - Harmonic cancellation is performed with harmonic canceling transformers also known as phase-shifting transformers. A harmonic canceling transformer is a relatively new power quality product for mitigating harmonic problems in electrical distribution systems. This type of transformer has patented built-in electromagnetic technology designed to remove high neutral current and the most harmful harmonics from the 3rd through 21st.
• Weatherproof - Enclosed transformers come with a weatherproof standard set by NEMA.
• Epoxy Encapsulated - A process in which a transformer or one of its components is completely sealed with epoxy or a similar material. This process is normally preferred when a unit might encounter harsh environmental conditions.
• More power transformer terms - Such as inductor, ground fault, core saturation, current transformer, faraday shield, etc.

Related Transformer Products

• Voltage Regulators - A Voltage Regulator is an electrical regulator designed to automatically maintain a constant voltage level.  It may use an electromechanical mechanism, or passive or active electronic components. Depending on the design, it may be used to regulate one or more AC or DC voltages.
• AC Line Reactor - AC Line Reactors is a three phase transformer used in conjunction with AC variable frequency and DC motor drive. They are a bi-directional protective filtering device.
• Line Power Conditioners - Power or Line Conditioners regulate, filter, and suppress noise in AC power for sensitive computer and other solid state equipment.
• DC Power Supplies - Conversion of one form of electrical power to another desired form and voltage. This typically involves converting 120 or 240 volt AC supplied by a utility company to a well-regulated lower voltage DC for electronic devices.
• Rotary Phase Converters - Rotary Phase Converters are commonly used in home or small commercial or industrial settings. Rotary phase converters convert single-phase power into three-phase power. This is a very cost-effective way to power three-phase electric motors and other three phase equipment.
• Frequency Converters - A Frequency Changer or Frequency Converter is an electronic device that converts alternating current (AC) of one frequency to alternating current of another frequency.
• Voltage Converters - A Voltage Converter changes the voltage of an electrical power source and is usually combined with other components to create a power supply.
• Magnetic Motor Starters - Magnetic Motor Starters are essentially heavy duty relays mounted in boxes, often equipped with heater/thermal overloads matched to the motor they start.
• Motor Starting Auto Transformers - An Auto Transformer starter uses an auto transformer to reduce the voltage applied to a motor during start. The auto transformer may have a number of output taps and be set-up to provide a single stage starter, or a multistage starter.

For an additional resource the Best of Industry Web Directory : Electrical Power Transformer Directory section is quite useful.